Secondary & End of Line Automation
TABLE OF CONTENTS
Hello................................................................................................... 3
Quick Facts.....................................................................................4
How We Work................................................................................6
Our Diverse Range.......................................................................7
Let us Show You............................................................................8
Case Forming..............................................................................10
Tray Forming..................................................................................12
Cartoning.......................................................................................13
Case/Tray Packing.....................................................................14
All-in-Ones................................................................................... 18
Sealing........................................................................................... 20
Labeling.......................................................................................... 21
Palletizing...................................................................................... 22
Customer Service.......................................................................24
Lasting Relationships..............................................................25
ATS Food & Technology Group..............................................26
Contents
1
HELLO
Established in 1998, EndFlex is a US-based manufacturer of flexible secondary and end-of-line packaging solutions. We offer a diverse product line for all production requirements and budgets including case forming, tray forming, case sealing, case packing, tray loading, pick & place and robotic palletizing machines, making us the industry's true single source for end-of-line packaging.
We strive to provide value to our customers every day.
OUR SOLUTIONS
Forming
Packing
Cartoning
PEOPLE ORIENTED RESULTS FOCUSED
Labeling
Sealing
Palletizing
Hello
3
QUICK FACTS
We design for high performance, ease of use and serviceability. DESIGN
We are based in Miami, Florida
We are proud to create manufacturing jobs. BUILD
Established in 1998
We have delivered solutions to almost all industries
We offer turnkey solutions with complete system responsibility. INTEGRATE
63% of our sales
Our suite of service tools are second to none. SUPPORT
We provide project management services
are repeat customers
We employ electrical, mechanical & automation engineers
We proudly create manufacturing jobs
We provide standard and custom solutions
We are an ATS company
An equal opportunity employer
4
Quick Facts
PROUDLY CREATING MANUFACTURING JOBS
HOW WE WORK
Understand project needs
Educate and discussion
Design conceptual layout
Review expectations
Finalize project
Designate engineering team
Engineer packaging solution
Fabricate machinery and parts
Because packages come in all shapes and sizes, we build our machinery to match. OUR DIVERSE RANGE
Assemble packaging system
Integrate all machines
Testing packaging validation
Delivery start-up and training
Turnkey solutions
Corrugate & cartons
Display trays & mailers
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How We Work
Our Diverse Range
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LET US SHOW YOU
Paxiom Headquarters Flagship Xperience Center Integration Facility
VISIT OUR XPERIENCE CENTER
LAS VEGAS NV, USA
LEARNING EXPERIENCE
IDEAL ENVIRONMENT
Let us show you the ins and outs of our solutions and provide our recommendations.
See our solutions and test your packaging and products.
EndFlex Headquarters Manufacturing & Integration Facility
PERSONALIZED TESTING It's all about you and your specific needs when you visit an Xperience Center.
CONVENIENCE All of our locations are conveniently located near major international airports.
24/7 IN-PERSON DEMONSTRATIONS
MIAMI FL, USA
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A GLOBAL FOOTPRINT
ENDFLEX
9
CASE FORMING
AUTOLOCK
Designed to automatically take the knockdown blank from the hopper magazine and transfer it to the erecting station of the machine. As the blank is pulled, the carton is erected, locked and deposited onto a conveyor to be discharged from the machine. This heavy-duty unit forms chipboard or corrugated cartons independently or it can be
Automatically erect corrugated RSC or HSC cases and seal them with glue or tape. The Boxxer T-series of tape case erectors includes models for low, mid and high-speed production rates up to 30 cases per minute. Automate manual corrugated box-forming processes and increase productivity.
integrated as an on-demand system into a fully automated packaging line.
INSERT PLACER AND GLUER
INSERTER STUFFER
RSC cases are erected and sealed with tape or glue, then indexed to the Insert Placer and Gluer where the major and minor flaps are folded down. After the flaps are folded, the insert is picked from the magazine, glue is applied and it is then precisely placed in the case.
The Boxxer Inserter Stuffer is used to form two-part, shelf-ready cases for retail display. HSC cases are erected and sealed with tape or glue and conveyed to the Boxxer Inserter Stuffer. As the bottom HSC component enters, the top HSC component is simultaneously erected. Both components are aligned, the top is inserted into the bottom using a plunger and the two-part case is
formed. The shelf-ready display case is then discharged with the flaps open for product loading.
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CASE FORMING
ENDFLEX
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TRAY FORMING
CARTONING
The Boxxer Kartnr V-Series automatic carton forming machine is engineered to vertically form a chipboard carton, insert the container and then close the carton. These compact machines can be easily adjusted for multiple products and feature a heavy-duty steel frame, programmable logic controller and a color touch screen. A robotic loading option is available for inserting tall or oddly-shaped products into cartons.
Use the PopLok to form mailers, shippers and display trays. The PopLok eliminates expensive hand labor while increasing productivity.
Available in three models:
AUTO-LOCK
GLUE
TUCK
The Vassoyo automatic tray former is designed to erect trays of various sizes and configurations using hot-melt glue. Applicable tray styles include both side and end-slotted four corner glue trays, one and two-piece telescope style trays and design-style containers with covers.
Designed to automatically open, load and close chipboard cartons, the horizontal cartoner can be configured for either manual or automatic product loading and is commonly used for horizontally inserting bottles, trays and flexible packaging such as tubes into cartons.
FOLD & TUCK WITH INSERTER
The VassoyoAir automatic tray former erects breaker and column case style trays in either triangle corner or L-corner post configurations. Trays with RSC style flaps and trays without flaps can be used to create retail-ready display trays.
Engineered for the most complex carton forming applications, the PopLok fold and tuck tray former with display inserter is commonly used in the pharmaceutical, medical device, beauty, health and consumer electronics industries.
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TRAY FORMING
Cartoning
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CASE/TRAY PACKING
Commonly used for loading containers into ship-ready cases, the side pusher uses servo drives to stack and push product into cases or trays. Side Push
Automatically top load with a multi-axis robot. This technology is perfect for precision placement of flexible or rigid packaging. Pick & Place
Automatically stage, lift and bottom load a wide variety of pack patterns. Ideal for cartons, containers and delicate products. Bottom Load
Drop packing uses gravity to automatically load bags or containers into cases. Drop Pack
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Case Packing
ENDFLEX
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CASE/TRAY PACKING
Gantry Robot Pick & Place System
Automatically form display trays, then pick and place bottles into them. This system includes an integrated conveyor and an automatic lane splitter to accurately stage bottles for loading into the desired display tray pattern.
TOP LOAD PICK & PLACE
The BoxxPak combines case erecting, hand packing stations and case sealing into a compact and efficient work cell. This integrated system includes a horizontal feed conveyor and a box indexing conveyor that makes picking and loading easier than ever. BoxxPak™ Packing System
TRAY FORMER
INTEGRATED PRODUCT CONVEYOR
Poplok™ Packing System
PKR 6-AXIS
Designed to automate the entire process of folding and sealing die-cut trays from corrugated blanks, this versatile system allows for both manual product loading or the integration of an automatic packing cell to pack trays before sealing.
Robotic top loader with articulated arm for space with limited height. PKR 6-Axis Robot
Pouch Counting & Filling System
Optically count flexible or solid packages and loose fill into erected cases or trays.
EZ TAPE SEALER
BOXXER T CASE FORMER
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Case Packing
ENDFLEX
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ALL-IN-ONES
Tray Former/Loader/Sealer All-in-One™ System
The Vassoyo All-In-One Tray Packer streamlines packaging operations by automating the entire tray formation and loading process.
Case Former/Loader/Sealer All-in-One™ System
The Boxxer All-in-one system auto- matic case forming, case packing and case sealing in one machine. This compact all-in-one unit can be con- figured to load your cases from the top, the side or the bottom and takes up minimal space in your facility.
Case Former/Loader/Sealer All-in-One™ System
Our Boxxer Wrap Around case packag- ing solution is a streamlined solution for products requiring servo-driven side-loading. This innovative system features: • Seamless integration • Synchronized movement • Precise placement • Reliable sealing • Optimized efficiency Wrap-Around Case Packing System
The EndFlex Poplok All-In-One Case Packer streamlines tray formation by automating the fold & tuck process.
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Case Packing
ENDFLEX
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SEALING
LABELING
CARTON LABELER
Our carton labelers can be integrated with our line of cartoners to ensure brand consistency from your product containers to your small cartons.
EZ-Tape case sealers are easy to use and completely adjustable. Front, back and side flaps are automatically folded and heavy-duty side belt drives ensure cases are square and tightly sealed. Available in both automatic and semiautomatic models, these case sealers can be configured to tape the bottom and/or top of the case.
TOP
SIDE
CORNER
CASE LABELER
Easily label your erected corrugated boxes with one of our case labelers. These machines will seamlessly integrate with other end-of-line solutions such as case erectors and sealers. Options are available for applying pre-printed labels or custom printing your labels before application.
HD-Glue case and tray sealers will take erected boxes with product from the conveyor, tuck and glue the appropriate flaps and then seal the case using compression rollers.
TOP
SIDE
CORNER
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Seal ing
Label ing
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PALLETIZING
FULLY AUTOMATED SYSTEM FROM FILLING TO PALLETIZING
AUGER FILLER
ROBOTIC PALLETIZER
Our Z.Zag robotic palletizer will automate your end-of-line palletizing process, eliminating the risk of injury from employees manually placing cases onto pallets while also increasing efficiency and reducing expense.
PREMADE POUCH BAGGER
DROP PACKER FOR CASE LOADING POUCHES
SCREW CONVEYOR
HORIZONTAL TRANSFER CONVEYOR
CASE ERECTOR
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Palletizing
ENDFLEX
23
CUSTOMER SERVICE COMMISSIONING
PROCESS
Our service department is run by factory-trained technicians who work closely with your production team to ensure the most positive servicing experience. Prior to running your new machine, we will fully educate your team so they understand key machine functionality and problem-solving techniques. Our professional service staff will guide your team through the fundamentals to ensure they can successfully operate your new state-of-the-art packaging solution.
Review system and explain agenda
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Inspect and power up machines
2
Equipment adjustment and alignment
3
Equipment training
4
Change-over training
5
Maintenance training
6
Production operation
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LASTING RELATIONSHIPS We are committed to excellence and dedicated to exceeding your expectations. By providing personal after-the-sale service and training, we build and nurture long-standing customer relationships.
Final review
8
Since their first Vassoyo installation, Mega Brands has added two additional Vassoyo tray formers, a Boxxer case erector and two case sealers. "EndFlex always listens and brainstorms with us to come up with solutions that meet our requirements. They say what they will deliver and they will deliver what they say...within the cost and time scheduled as planned." Dominic Prevost Maintenance & Automation Manager, Mega Brands Inc. (Mattel) Supplied as fully-integrated, turnkey line solutions, the EndFlex Packaging machines have proved to be “highly reliable pieces of equipment that immediately adjust themselves to the specific product counts and quantities that we are processing at any one time,” notes Tarnowsky. “We are very happy with the EndFlex equipment’s performance.” Emil Tarnowsky Vice President of Operations, Jempak
In reference to their custom-made VassoyoAir automatic tray forming machine, Neil Catania stated “the box we use is special, so we needed a tray former that could efficiently fold down the top flaps, and fold up the side flaps and glue it all together - and that’s what EndFlex gave us." Neil Catania General Manager, M.L. Catania Company that wouldn’t be excessively expensive. The simplicity factor was especially important because we’re located in a pretty remote part of the country, where you don’t want things going wrong if you can avoid it. Eventually I came to the conclusion that this system was what I was looking for, and the fact that it all came from one source made it all the more appealing." Mike Abeyt Product Development, Ute Mountain Tribe Farm & Ranch "As I went to trade shows and conducted other forms of research, I was looking for simple, solid, reliable equipment
SYSTEM START-UP Our skilled service technicians will ensure correct assembly, inspecting all components while checking for proper electrical and air supply. Once the equipment is powered on and started for the first time, they will make any necessary final adjustments.
OPERATIONAL TRAINING This training gives users key technical insights and product knowledge. Our service technician will touch on the principles of design and customization to expedite the learning curve, helping operators to anticipate issues and troubleshoot.
PREVENTIVE MAINTENANCE Our field service technician will review all necessary requirements of equipment maintenance as well as proper sanitation in order to maintain equipment and component longevity.
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Customer Service
Lasting Relationships
25
ATS PACKAGING & FOOD TECHNOLOGY BUSINESS UNITS
PACKAGING & FOOD TECHNOLOGY
PAXIOM GROUP
Customer Xperience Center & team dedicated to first class customer service, sales, and systems integration
Primary packaging automation including filling, bagging, wrapping, conveying and turn-key systems.
OUR PURPOSE Creating Solutions that Positively Impact Lives Around the World.
Secondary packaging and end of line automation including case/tray forming, packing & palletizing.
Global leader in cannabis packaging automation
BY
In support of the ATS purpose, our solutions impact lives across every geography and a multitude of industries. Leaders innovate – and our mission is to drive continuous improvement for our employees, customers, and shareholders. We accomplish this through a clear commitment to employee engagement programs, continuous improvement, innovation, world-class service and support, and the highest quality, productivity, and sustainability standards.
Semi-automated weighing and check weighing systems with leading edge software control solutions.
Sanitary conveyor design, spiral conveyance, turn-key line integration with controls.
CFT GROUP
Global leader in Primary Processing Automation and Packaging for Food, Liquid Food & Beverage
Beer and Carbonated Beverage Bottling, Canning & Kegging
Your partner for individual and tailor- made systems for the brewing and beverage industry.
Leading technology in high speed Optical Sorting & X-Ray Inspection
PET Blow Molding Machines
IWK GROUP
Since 1893, IWK has been synonymous with leading-edge technology for the development and production of tube filling and cartoning machines, offering outstanding performance and maximum reliability.
GERMANY
USA THAILAND INDIA
26
ATS PACKAGED FOOD & TECHNOLOGY GROUP
ENDFLEX
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info@endflex.com 1.305.622.4070
Version 2.25 4760 NW 128th Street Opa-Locka (Miami), FL 33054 *All specs are subject to change & for reference only.
EndFlex LLC © 2025 EndFlex. All rights reserved.
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