End of Line Packaging Solutions
TABLE OF CONTENTS
Hello .................................................................................................. 3
Quick Facts..................................................................................... 4
How We Work ............................................................................... 6
Our Diverse Range ..................................................................... 7
Case Erecting/Forming ...........................................................8
Tray Erecting/Forming........................................................... 10
Cartoning....................................................................................... 11
Case Packing ...............................................................................12
Sealing............................................................................................ 16
Labeling.......................................................................................... 17
Palletizing ..................................................................................... 18
Customer Service ..................................................................... 20
Lasting Relationships ..............................................................21
C O N T E N T S
1
HELLO
Established in 1998, EndFlex is a US-based manufacturer of flexible end-of-line packaging solutions. We offer a diverse product line for all production requirements and budgets including case erecting, tray forming, case sealing, case packing, tray loading, pick & place and robotic palletizing machines, making us the industry's true single source for end-of-line packaging.
We strive to provide value to our customers every day.
OUR SOLUTIONS
Erecting
Packing
Cartoning
PEOPLE ORIENTED RESULTS FOCUSED
Labeling
Sealing
Palletizing
H E L L O
3
QUICK FACTS
We design for high performance, ease of use and serviceability. DESIGN
We are based in Miami, Florida
We are proud to create manufacturing jobs. BUILD
Established in 1998
We have delivered solutions to most all industries
We offer turnkey solutions with complete system responsibility. INTEGRATE
63% of our sales
Our suite of service tools are second to none. SUPPORT
We provide project management services
are repeat customers
We employ electrical, mechanical & automation engineers
We proudly create manufacturing jobs
We provide standard and custom solutions
We work extremely hard
An equal opportunity employer
4
Q U I C K F A C T S
CREATING MANUFACTURING JOBS FOR OVER 20 YEARS
HOW WE WORK
Understand project needs
Education and discussion
Design conceptual layout
Review expectations
Finalize project
Designate engineering team
Engineer packaging solution
Fabricate machinery and parts
Because packages come in all shapes and sizes, we build our machinery to match. OUR DIVERSE RANGE
Assemble packaging system
Integrate all machines
Testing packaging validation
Delivery start-up and training
Turnkey solutions
Corrugate & cartons
Display trays & mailers
6
H O W W E W O R K
O U R D I V E R S E R A N G E
7
CASE ERECTING/FORMING
AUTOLOCK
Designed to automatically take the knockdown blank from the hopper magazine and transfer it to the erecting station of the machine. As the blank is pulled, the carton is erected, locked and deposited onto a conveyor to be discharged from the machine. This heavy-duty unit forms chipboard or corrugated cartons independently or it can be
Automatically erect corrugated RSC or HSC cases and seal them with glue or tape. The Boxxer T-series of tape case erectors includes models for low, mid and high-speed production rates up to 30 cases per minute. Automate manual corrugated box-forming processes and increase productivity.
integrated as an on-demand system into a fully automated packaging line.
INSERT PLACER AND GLUER
INSERTER STUFFER
RSC cases are erected and sealed with tape or glue, then indexed to the Insert Placer and Gluer where the major and minor flaps are folded down. After the flaps are folded, the insert is picked from the magazine, glue is applied and it is then precisely placed in the case.
The Boxxer Inserter Stuffer is used to form two-part, shelf-ready cases for retail display. HSC cases are erected and sealed with tape or glue and conveyed to the Boxxer Inserter Stuffer. As the bottom HSC component enters, the top HSC component is simultaneously erected. Both components are aligned, the top is inserted into the bottom using a plunger and the two-part case is
formed. The shelf-ready display case is then discharged with the flaps open for product loading.
8
C A S E E R E C T I N G / F O R M I N G
E N D F L E X
9
TRAY ERECTING/FORMING
CARTONING
Use the PopLok to form mailers, shippers and display trays. The PopLok eliminates expensive hand labor while increasing productivity.
The Boxxer Kartnr V-Series automatic carton forming machine is engineered to vertically form a chipboard carton, insert the container and then close the carton. These compact machines can be easily adjusted for multiple products and feature a heavy-duty steel frame, programmable logic controller and a color touch screen. A robotic loading option is available for inserting tall or oddly-shaped products into cartons.
Available in three models:
The Vassoyo automatic tray former is designed to erect trays of various sizes and configurations using hot-melt glue. Applicable tray styles include both side and end-slotted four corner glue trays, one and two-piece telescope style trays and design-style containers with covers.
AUTO-LOCK
GLUE
TUCK
FOLD & TUCK WITH INSERTER
Engineered for the most complex carton forming applications, the PopLok fold and tuck tray former with display inserter is commonly used in the pharmaceutical, medical device, beauty, health and consumer electronics industries.
The VassoyoAir automatic tray former erects breaker and column case style trays in either triangle corner or L-corner post configurations. Trays with RSC style flaps and trays without flaps can be used to create retail-ready display trays.
1 0
T R A Y E R E C T I N G / F O R M I N G
C A R T O N I N G
1 1
CASE PACKING
Commonly used for loading containers into ship-ready cases, the side pusher uses servo drives to stack and push product into cases or trays. Side Push
Drop packing uses gravity to automatically load bags or containers into cases. Drop Pack
Automatically stage, lift and bottom load a wide variety of pack patterns. Ideal for cartons, containers and delicate products. Bottom Load
Automatically top load with a multi- axis robot. This technology is perfect for precision placement of delicate products. Pick & Place
1 2
C A S E P A C K I N G
E N D F L E X
1 3
CONTINUED
CASE PACKING
Pouch Counting & Filling System
The BoxxPak combines case erecting, hand packing stations and case sealing into a compact and efficient work cell. This integrated system includes a horizontal feed conveyor and a box indexing conveyor that makes picking and loading easier than ever. BoxxPak™ Packing System
Optically count flexible or solid packages and loose fill into erected cases or trays.
TRAY ERECTOR
Automatically form display trays, then pick and place bottles into them. This system includes an integrated conveyor and an automatic lane splitter to accurately stage bottles for loading into the desired display tray pattern. Bottle Tray Packing System
INTEGRATED PRODUCT CONVEYOR
TOP LOAD PICK & PLACE
1 4
C A S E P A C K I N G
E N D F L E X
1 5
SEALING
LABELING
CARTON LABELER
Our carton labelers can be integrated with our line of cartoners to ensure brand consistency from your product containers to your small cartons.
EZ-Tape case sealers are easy to use and completely adjustable. Front, back and side flaps are automatically folded and heavy-duty side belt drives ensure cases are square and tightly sealed. Available in both automatic and semiautomatic models, these case sealers can be configured to tape the bottom and/or top of the case.
TOP
S I DE
CORNER
CASE LABELER
Easily label your erected corrugated boxes with one of our case labelers. These machines will seamlessly integrate with other end-of-line solutions such as case erectors and sealers. Options are available for applying pre-printed labels or custom printing your labels before application.
EZ-Glue case and tray sealers will take erected boxes with product from the conveyor, tuck and glue the appropriate flaps and then seal the case using compression rollers.
TOP
S I DE
CORNER
1 6
S E A L I N G
L A B E L I N G
1 7
PALLETIZING
FULLY AUTOMATED SYSTEM FROM FILLING TO PALLETIZING
AUGER FI LLER
R O B O T I C P A L L E T I Z E R
Our Z.Zag robotic palletizer will automate your end-of-line palletizing process, eliminating the risk of injury from employees manually placing cases onto pallets while also increasing efficiency and reducing expense.
PREMADE POUCH BAGGER
DROP PACKER FOR CASE LOADING POUCHES
SCREW CONVEYOR
HORIZONTAL TRANSFER CONVEYOR
CAS E E R E C TOR
NOT SURE WHAT YOU NEED?
You can visit our facility so we can provide personalized insight into how our equipment can meet your packaging needs. From the transfer of raw product into packaging to final loading and boxing, our team of automation and mechanical engineers are available to customize the solution you need.
1 8
P A L L E T I Z I N G
E N D F L E X
1 9
CUSTOMER SERVICE COMMISSIONING
JORGE PEREZ Vice President of Operations, EndFlex
PROCESS
Our service department is run by factory-trained technicians who work closely with your production team to ensure the most positive servicing experience. Prior to running your new machine, we will fully educate your team so they understand key machine functionality and problem-solving techniques. Our professional service staff will guide your team through the fundamentals to ensure they can successfully operate your new state-of-the-art packaging solution.
Review system and explain agenda
1
Inspect and power up machines
2
Equipment adjustment and alignment
3
Equipment training
4
Change-over training
5
Maintenance training
6
Production operation
7
LASTING RELATIONSHIPS We are committed to excellence and dedicated to exceeding your expectations. By providing personal after-the-sale service and training, we build and nurture long-standing customer relationships.
Final review
8
Since their first Vassoyo installation, Mega Brands has added two additional Vassoyo tray formers, a Boxxer case erector and two case sealers. "EndFlex always listens and brainstorms with us to come up with solutions that meet our requirements. They say what they will deliver and they will deliver what they say...within the cost and time scheduled as planned." Dominic Prevost Maintenance & Automation Manager, Mega Brands Inc. (Mattel) Supplied as fully-integrated, turnkey line solutions, the EndFlex Packaging machines have proved to be “highly reliable pieces of equipment that immediately adjust themselves to the specific product counts and quantities that we are processing at any one time,” notes Tarnowsky. “We are very happy with the EndFlex equipment’s Performance.” Emil Tarnowsky Vice President of Operations, Jempak
In reference to their custom-made VassoyoAir automatic tray forming machine, Neil Catania stated “the box we use is special, so we needed a tray former that could efficiently fold down the top flaps, and fold up the side flaps and glue it all together - and that’s what EndFlex gave us." Neil Catania General Manager, M.L. Catania Company that wouldn’t be excessively expensive. The simplicity factor was especially important because we’re located in a pretty remote part of the country, where you don’t want things going wrong if you can avoid it. Eventually I came to the conclusion that this system was what I was looking for, and the fact that it all came from one source made it all the more appealing." Mike Abeyt Product Development, Ute Mountain Tribe Farm & Ranch "As I went to trade shows and conducted other forms of research, I was looking for simple, solid, reliable equipment
SYSTEM START-UP Our skilled service technicians will ensure correct assembly, inspecting all components while checking for proper electrical and air supply. Once the equipment is powered on and started for the first time, they will make any necessary final adjustments.
OPERATIONALTRAINING This training gives users key technical insights and product knowledge. Our service technician will touch on the principles of design and customization to expedite the learning curve, helping operators to anticipate issues and troubleshoot.
PREVENTIVE MAINTENANCE Our field service technician will review all necessary reqirements of equipment maintenance as well as proper sanitation in order to maintain equipment and component longevity.
2 0
C U S T O M E R S E R V I C E
L A S T I N G R E L A T I O N S H I P S
2 1
Let’s Work on Your Packaging Solution Together Contact Us Today
1.305.622.4070 info@endflex.com
endflex.com © 2021 EndFlex. All rights reserved.
4 7 6 0 NW 1 2 8 T H S T R E E T O P A - L O C K A ( M I A M I ) , F L 3 3 0 5 4
Page 1 Page 2-3 Page 4-5 Page 6-7 Page 8-9 Page 10-11 Page 12-13 Page 14-15 Page 16-17 Page 18-19 Page 20-21 Page 22-23 Page 24Powered by FlippingBook